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Epoxy Resin Curing Agent

Epoxy Resin Curing Agent
March 21, 2024

 

Epoxy resins are commonly used as a matrix for materials such as adhesives, coatings and composites, and are widely used in construction, machinery, electrical and electronic, aerospace and other fields. A complete concept of epoxy resin constituents by four aspects of the composition. However, in practice, it is not necessary to have all four aspects of the components, but the resin composition must include the curing agent, which shows the importance of the curing agent.

Epoxy resin components

Epoxy resin

Epoxy resin

Main partbisphenol A type and other types of epoxy resins

Curing agent

Reacts with epoxy resins to form three-dimensional network polymers

Components for modification

Plasticiser

Gives epoxy components plasticity, but reduces its heat and chemical resistance

Toughening agent

Improved impact resistance without compromising other properties

Filler

Increase weight, improve curability, mechanical properties, such as calcium carbonate, mica, etc

Flame retardant agent

To make the epoxy Components with flame resistance, there are filler flame retardant and reactive flame retardant

Components used to regulate fluidity

Diluent

Reduce components viscosity, including active and inactive diluents

Thixotropic agent

Imparts thixotropic properties to epoxy compositions, e.g. asbestos, silica micropowder

Other components

Pigments, solvents, defoamers, levelling agents, tackifiers, etc.

The reason why epoxy resins are widely used is the result of the versatile co-ordination of these components. Especially the curing agent, once the epoxy resin is determined, the curing agent plays a decisive role in the processability of the epoxy resin composition and the final performance of the cured product.

Classification of epoxy curing agents

1. Classification by acid-base properties

Type

Curing agent name

acidity

Organic anhydrides, boron trifluoride and its complexes

alkali

Aliphatic diamines, polyamines, aromatic polyamines, dicyanodiamines imidazoles, modified amines

 

2. Classification by reactivity and chemical structure

Curing agent

Apparent curing agent

Addition reaction

Polyamine

Simple amine

Straight chain fatty amine

DETATETADEPATEPA

Polyamides

Polyamides with different amine values

Aliphatic amine

MDAIPDA

Aromatic amine

m-XDA, DDM, m-PDA, DDA

Modified amine

Anhydride

Monofunctional group

PA, THPA, HHPA, MeTHPA, MeHHPA, MNA, DDSA, HET

Bifunctional group

PMDA, BTDA, TMEG, MCTC

Carboxyl group

TMA, PAPA

Polyphenol

PN

Polythiol

PM, PS

Catalyst reaction

Anionic polymers

DMP-30, 2E4MZ

Cationic Polymers

BF3MEA

Latent curing agent

Dicyandiamide

Organic acid hydrazide

Ketimine microcapsules

 

3. Classification by curing temperature

Curing Temp.

Curing agent type

Curing agent name

0-20°C

Low temperature curing agent

Polythiols, aliphatic polyamines or promoters, aromatic polyamines or promoters

20-40°C

Normal temperature curing agent

Polyamide, tertiary amine

60-100°C

Medium temperature curing agent

Dibasic aminopropylamine, imidazole, tertiary amine salts, aliphatic amines

100-150°C

Medium and high temperature curing agent

Anhydride or promoter, BF3-ammonium salt, dicyandiamide/promoter, imidazole derivatives, hydrazides

150°C+

High temperature curing agent

Aromatic polyamines, polyphenols, acid anhydrides

 

4. Classification by different usage

Curing agent

Curing at room temperature

Heavy Duty Anti-corrosion Coatings

Adhesives for civil engineering and construction

Civil Engineering Coatings

FRP

General Adhesives

Alicyclic polyamines

Denatured polyamines

Straight chain aliphatic polyamines

Polyamides, polythiols

Heat curing

Electrically insulating material

Acid anhydride, imidazoles, BF3 complexes

Laminated materials

Dicyandiamide, aromatic polyamines, linear phenolic resins

Coatings

 

Tank materials

Amino resins, methyl phenolic resins

Powder material

Dicyandiamide, aromatic polyamines, acid anhydrides

Moulded material

Linear phenolic resins

Adhesives

Aromatic polyamines, anhydrides, imidazoles, BF3 amine complexes

 

 

Structure and properties of curing agents

A comprehensive understanding of the properties and characteristics of polyamine curing agents with the same functional group but different chemical structures is very important for the selection of curing agents.

The main characteristics (color, ripeness, duration of use, etc.) also show a certain regularity.

Color: (good) alicyclic->aliphatic->amide->aromatic amine(bad)

Maturity: (low) alicyclic->aliphatic->aromatic->amide(high)

Application period: (Long) Aromatic->Amide->Alicyclic->Aliphatic (Short

Curability: (Fast) Aliphatic->Alicyclic->Amide->Aromatic (Slow)

Irritation: (Strong) Aliphatic->Aromatic->Alicyclic-Amide (Weak)

Gloss: (Excellent) Aromatic->Alicyclic->Polyamide->Aliphatic amide (Poor)

Flexibility: (Soft) Polyamide->Aliphatic->Alicyclic->Aromatic (Rigid)

Adhesion: (Excellent) Polyamide->alicyclic->aliphatic->aromatic (Good)

Acid resistance: (Excellent) Aromatic->Alicyclic->Aliphatic->Polyamide (Inferior)

Water Resistance: (Excellent) Polyamide->Aliphatic Amine->Aliphatic Cyclic Amine->Aromatic Amine (Good)

 

 

Development trend of curing agent

Curing agent as a core substance to play the value of epoxy resin, the nature of the cured product depends on the performance of the curing agent, so the road of research on the curing agent has far-reaching significance. From the research of curing agent to date, combined with the current situation at home and abroad, curing agent is currently facing some of the following challenges and changes.

  • The development of high activity and excellent heat resistance curing agent. The use of modified polyether amine, aliphatic amine or mixed compound to prepare high activity and heat resistance curing system.
  • Due to the traditional epoxy resin in the curing performance is poor, especially low toughness, brittle, greatly affecting its use, so improve the performance of epoxy resin needs to improve the toughness.
  • Improve the curing environment, overcome the volatility and toxicity of amine curing agent, and promote the development of room temperature curing agent by modifying amine with physical or chemical method.
  • Improve the adaptability and specialty of epoxy resin in special environments, to meet the special environments such as humid, underground low temperature environment or underwater of reservoir dam repair.
  • Curing agent and curing technology matching, will be a variety of curing technology (heat curing, microwave curing, light curing) combined with the selection of the appropriate curing agent may be able to get a comprehensive performance of the curing product.
  • Heating type latent curing agent has great potential, can continue to study the dicyandiamide and its modified products, organic acid hydrazide, boron - amine complex, imidazole, microcapsules and other latent curing agent.

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